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Fix the production Mac Intel crash (EXC_CRASH/SIGABRT) in OpenHuman 0.53.4 #982

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Description

@Al629176

Summary

Investigate and fix sudden production app crash on macOS Intel (x86_64) where OpenHuman quits unexpectedly with EXC_CRASH (SIGABRT).

Problem

While using the production Mac Intel app, OpenHuman crashed unexpectedly and macOS showed a crash report dialog. This happened during normal app usage with embedded web apps open in the background.

Image

Observed Details

  • Platform: macOS Intel / x86_64
  • App: OpenHuman production build
  • Version shown in crash report: 0.53.4
  • Process: OpenHuman
  • Crash type: EXC_CRASH (SIGABRT)
  • Crashed thread: main thread / Chromium browser main dispatch queue
  • Crash note: abort() called

Screenshot Evidence

Crash report screenshot should be attached to this issue for debugging context.

Scope

  • Collect and inspect full macOS Intel crash report for stack trace and loaded libraries.
  • Correlate crash with app logs/Sentry release events for version 0.53.4.
  • Compare Intel vs Apple Silicon behavior if possible.
  • Check recent webview/CEF/browser changes that may be Intel-specific.
  • Investigate whether crash is related to embedded Slack/webview usage, notifications, or CEF runtime.
  • Add defensive handling/logging around suspected crash path.
  • Verify fix on macOS Intel production-equivalent build.

Acceptance Criteria

  • Root cause of Mac Intel SIGABRT crash is identified.
  • Crash is fixed or mitigated for Intel builds.
  • Sentry/crash reporting links the crash to version 0.53.4.
  • App no longer quits unexpectedly under same reproduction flow on Mac Intel.
  • Regression test or manual verification notes are added.

Activity

  1. changed the title [-]Production Mac Intel crash: EXC_CRASH (SIGABRT) in OpenHuman 0.53.4[/-] [+][Bug] Fix the production Mac Intel crash (EXC_CRASH/SIGABRT) in OpenHuman 0.53.4[/+] on May 3, 2026
  2. changed the title [-][Bug] Fix the production Mac Intel crash (EXC_CRASH/SIGABRT) in OpenHuman 0.53.4[/-] [+]Fix the production Mac Intel crash (EXC_CRASH/SIGABRT) in OpenHuman 0.53.4[/+] on May 3, 2026
  3. added theissue type on May 3, 2026
  4. added
    taskWork item that is not primarily a bug or a feature.
    tauri-shellDesktop host work in app/src-tauri: windowing, relay, sidecar lifecycle.
    and removed on May 3, 2026
  5. moved this from Todo to In progress in Team Openhumanon May 4, 2026
  6. self-assigned this
    on May 4, 2026
  7. moved this from In progress to Done in Team Openhumanon May 4, 2026
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taskWork item that is not primarily a bug or a feature.tauri-shellDesktop host work in app/src-tauri: windowing, relay, sidecar lifecycle.

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